| Triple Layer ABA Blown Film System |
| Recycled and CaCO3. Pushed to the limit. Cost-saving technology for film and bag producers |
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| Product Video |
| Triple Layer ABA Blown Film System |
Possible Products | |||
| Triple Layer ABA Blown Film System | |||
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Supermarket bag | T-shirt bag | Shopping bag | Garbage bag |
| Specification | |
| Triple Layer ABA Blown Film System | |
| Final Product | HDPE,LDPE, LLDPE ABA 3 layer plastic film |
| Application | Flexible packaging bags, T-shirt bag, garbage bag, shopping bag |
| Material Used | HDPE,LDPE, LLDPE virgin raw material, recycled material, CaCO3 compound, biodegradable material, masterbatch and additives |
| Output range | 45~200kg/hr (depends on extruder size) |
| Screw Diameter | 40+45mm, 55+65mm (customized) |
| Screw L/D | 28/1,30/1 (customized) |
| Width | 300~1400mm |
| Thickness | 0.001~0.1mm |
| Optional Devices | Auto loader, masterbatch dosing system, rotary die head, bubble controller, corona treater, embossing roller, automatic winder, double winder, EPC, tension controller |
| Delivery Time | 60~120 days |
| Warranty | 1 year |
| Technical Assistance | Engineers available to service machinery overseas |
| Product information | |
| Triple Layer ABA Blown Film System | |
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Triple Layer ABA Blown Film System produces 30% stronger film | |
In some markets such as Turkey, Thailand and Vietnam where T-shirt bag production has become extremely competitive, film producers are now replacing their existing mono layer extruders with Triple Layer ABA Blown Film System, mainly to save production cost. One of the biggest T-shirt bag producers in Vietnam has already replaced half of its mono layer extruders with Triple Layer ABA Blown Film System in the past 3 years to stay competitive in the local market. The Triple Layer ABA Blown Film System consists of two extruders, normally of two different sizes. The most common ones today are the combination of a 45mm screw diameter together with a 55mm for T-shirt bag production. For garbage bags, normally a 55mm screw diameter with a bigger 65mm is used. In the A-A outer layer, normally 20% of CaCO3 is used, with some additional of color masterbatch, LLDPE and a larger percentage of HDPE. The B layer can be used with larger percentage of CaCO3 with HDPE raw material. In-house recycled pellets can also be used to the mixture. | |
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| Besides reducing a significant amount of raw material used in the formula, another advantage of the Triple Layer ABA Blown Film System is that the 3 layer film that it produces is 30% stronger than film produced by a mono layer extruder. The Triple Layer ABA Blown Film System is also much more economic comparing to an ABC three layer machine as it has one extruder less. | |
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| POLYSTAR has recently installed 22 sets of mono layer blown film machines in Yangon, Myanmar in a newly-established film production factory. The production line was purchased by one of the largest Japanese investment groups, who aims to produce films locally in Myanmar, and later exports the packaging film products back to Japan. Its main products include flat bags, T-shirt and garbage bags. However, POLYSTAR believes that this type of set up is only likely in a country where labor cost is still relatively low. In markets where labor cost is higher and more competition exists, producers must find a way to lower their production cost in order to increase profit margin. POLYSTAR, a Taiwanese manufacturer of blown film machines has shifted its main focus onto making and re-engineering ABA technology, because it has noticed this big shift in market trend in many countries where it exports to. In Russia, for example, the mono layer blown film market is almost dead for POLYSTAR, despite the fact that it used to sell at least 50 mono layer blown film machines to the market annually for almost a decade. Instead, 90% of the blown film machines that POLYSTAR has sold to Russia since 2010 has been the ABA type. One of the leading and largest film and bag producers in St. Petersburg (Russia) who currently with 60 sets of POLYSTAR's mono layer blown film machines, has also been very active in upgrading their machines to the ABA type from mono layer extruders. | |
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Main Usage & Application of Packaging Bag ABA Blown Film Machine | |
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| Company profile | |
| Triple Layer ABA Blown Film System | |
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| 33 years of experience Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution. A global leader with 4,180 machines installed More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America. Satisfied customers in 105 countries POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market. | |
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| ABA 3 layer film producer | Packaging industry |
| POLYSTAR has put a major emphasis on the re-designing and manufacturing of ABA blown film extruders in recent years. As of June 2016, 135 sets of POLYSTAR ABA type blown film extruders have been installed worldwide, particularly in countries where monolayer film production has become competitive. POLYSTAR provides high customization on the ABA machines depending on customer’s requirement, space and budget concerns. The Triple Layer ABA Blown Film System is mainly used for T-shirt and garbage bag production. The biggest advantage of the A-B-A is that a high percentage of calcium carbonate compound can be used in the middle (B) layer. Besides reducing a significant amount of virgin raw material used in the formula, another advantage of the ABA machine is that the 3-layer film that it produces is 30% stronger than the film produced by a monolayer extruder with the same thickness. | POLYSTAR’s classic 55mm and 65mm monolayer extrusion machines are prevalent throughout the European market for packaging film application. It provides a flexible solution for general packaging; suitable for both HDPE and LDPE film production by simply changing the die head and air ring. POLYSTAR designs and customizes each and every machine based on customer’s requirement to produce a wide variety of products. Examples are hole-punched bags, soft loop handle bags, courier bags, T-shirt bags, supermarket bag, flat bags and many others. Good output, mixing and thickness control can be easily achieved. |
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| Pipe and Injection moulding parts | Solutions for clean waste |
| Post-industrial waste generated from PE, PP and PPR pipe production (defected products) can be reused again in pipe extruders when recycling is done correctly. After shredding, the rigid regrind goes directly into the POLYSTAR pelletizing line for immediate reprocessing. The Repro-Direct 150 processes 700kg/hr for the Turkish pipe producer. Since it has started in-house recycling, the valuable secondary raw material has significantly reduced the use of virgin and material, with the quality of the pipe remaining just as high. | The air-cooled pelletizing recycling machine Repro-Air has proven to be a big cost-saver for two of the largest PE bag producers located in Solo, Indonesia. According to the well-known HDPE and LDPE bag producers, the air-cooled pelletizing technology is even better than water-cooled recycling machines for some applications, especially for the recycling of HDPE and LDPE non-printed film. |
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| Work with POLYSTAR | ||
| Triple Layer ABA Blown Film System | ||
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| High quality film roll | Manufacturing with Precision | Service and Communication |
| High precision die head and cooling air ring of Triple Layer ABA Blown Film System provide good film thickness control and resistance. | - CE certified Triple Layer ABA Blown Film System with total quality control - Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency - Strong research and design team | - Overseas Triple Layer ABA Blown Film System installation service and training are available - Machine warranty with in-time spare parts delivery - Fast online trouble shooting |
| POLYSTAR Exhibition | |
| Discover more for Triple Layer ABA Blown Film System at POLYSTAR worldwide exhibitions | |
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| Shipping photos | |
| Triple Layer ABA Blown Film System | |
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| Fast delivery time for machine and spare parts The delivery time of a standard POLYSTAR 500kg/hr line is only 2~3 months, and a customized line takes 4 to 5 months to complete, comparing to the usual 6 ~ 12 months delivery time offered by other machine manufacturers in the market. | |
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| In-stock Spare Parts . Simply order procedure | |
| - 100% Precision from your POLYSTAR machine - Precisely engineered - Readily available from the original manufacturer | |
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Simply place your order online | |
| Contact POLYSTAR | |
| Triple Layer ABA Blown Film System | |
 | Official Website https://www.polystarco.com /tw/products_i_Single_shaft_shredder. html YouTube Channel https://www.youtube.com /user/Polystarco polystar.sales@gmail.com Contact Number +886 6 273 0889 |
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