Plastic recycling machine taiwan from TAIWAN One-step direct technology with cutting + extrusion + pelletizing Very easy to install, operate and perform maintenance In-house recycling at its best Output: 100-1200 kg/hr Recycling Materials of Plastic recycling machine taiwan PE/PP Film Roll Bags Film Scraps Bubble Film Film Sheet Raffia Nonwoven Flakes Stretch Film Garbage Bag Washed Flake In-house Recycling at its Best: Plastic recycling machine taiwan for Post-Industrial Waste 100% pellets reusability right back into your production line Minimal material degradation without property change Reducing production cost by reprocessing your own industrial waste Blown and Cast Film Producers Raffia & Woven Rigid Regrind PE, PP film rolls, edge trim waste from blown film process, T-shirt bags cut-offs from bag making process can be recycled in a simple process with plastic recycling machine taiwan. The high-quality, uniformed-sized pellets made by plastic recycling machine taiwan are almost like virgin material which can be put directly back to film production line. In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia, PP woven sacks and tapes. The PP pellets recycled by plastic recycling machine taiwan can be reused (100%) for production, in most cases in circular weaving looms and tapelines. Pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules can recycled by plastic recycling machine taiwan. Applicable materials are mainly HDPE, LDPE, PP, PA, PC, PU, ABS and others. Simple in Design, Flexible in Operation: Plastic recycling machine taiwan One-step direct technology with cutting + extrusion + pelletizing Very easy to install, operate and perform maintenance Fast change between different types of material POLYSTAR’s Repro-Flex Plastic recycling machine taiwan is designed for reprocessing polyethylene (HDPE, LDPE, LLDPE) and polypropylene (PP) flexible packaging material, printed and non-printed. This cutter integrated pelletizing system of Plastic recycling machine taiwan eliminates the need of pre-cutting material, requiring less space and energy consumption while producing high-quality pellets at a highly productive rate. How POLYSTAR Repro-Flex Plastic recycling machine taiwan works 1 & 2 - Feeding Feeding of scraps is easy, flexible and automatically controlled. Film-on rolls can be fed with nip roller feeder. The conveyor of plastic recycling machine taiwan is installed with sesotec metal detector made in Germany. 3 - Cutting & Compacting Very fast and stable feeding from the compactor directly into the extruder 4 - Additive feeder Color master batch and CaCO3 compounds (in pellet form) can be added during the recycling process 5 - Double degassing Able to process both printed and non-printed material 6 - Filtration Filter with dual channel system for non-stop operation and reduces machine down time 7 - Die face pelletizing Produces high quality plastic pellets for reprocessing BOPP and Stretch Film Recycler - USA BOPP, stretch film scraps and film on-roll can be turned into high quality pellets for reprocessing. POLYSTAR's advanced cutter-compactor system of plastic recycling machine taiwan can process material that is typically more difficult to recycle due to its special property, such as printed BOPP and stretch film that one normally faces problem with the traditional plastic recycling machine taiwan. PP Woven Producers - Saudi Arabia In-house waste generated from the production of PP woven bags, non-woven, jumbo bags, PP raffia, PP woven sacks and tapes. The recycled PP pellets from plastic recycling machine taiwan can be reused (100%) for production. In most cases in circular weaving looms and tapelines. Recycling Center - Nigeria Professional recyclers who collect both post-consumer and post-industrial waste. The pellets quality of plastic recycling machine taiwan can be improved by direct dosing of masterbatch and additives. Video POLYSTAR Exhibition with Plastic recycling machine taiwan Why POLYSTAR Plastic recycling machine taiwan
Three layer film blowing extruder Producing T-shirt bags with Three layer film blowing extruder significantly reduces cost Polystar, a Taiwanese manufacturer of blown film machines has shifted its main focus onto making and re-engineering ABA technology, because it has noticed this big shift in market trend in many countries where it exports to. In Russia, for example, the mono layer blown film market is almost dead for Polystar, despite the fact that it used to sell at least 50 mono layer blown film machines to the market annually for almost a decade. Instead, 90% of the blown film machines that Polystar has sold to Russia since 2010 has been the ABA type. One of the leading and largest film and bag producers in St. Petersburg (Russia) who currently with 60 sets of Polystar's mono layer blown film machines, has also been very active in upgrading their machines to the ABA type from mono layer extruders. Polystar has recently installed 22 sets of mono layer blown film machines in Yangon, Myanmar in a newly-established film production factory. The production line was purchased by one of the largest Japanese investment groups, who aims to produce films locally in Myanmar, and later exports the packaging film products back to Japan. Its main products include flat bags, T-shirt and garbage bags. However, Polystar believes that this type of set up is only likely in a country where labor cost is still relatively low. In markets where labor cost is higher and more competition exists, producers must find a way to lower their production cost in order to increase profit margin. In Taipei Plas 2014, Polystar will exhibit an Three layer film blowing extruder at the show to introduce this technology to the visitors. In some markets such as Turkey, Thailand and Vietnam where T-shirt bag production has become extremely competitive, film producers are now replacing their existing mono layer extruders with ABA Three layer film blowing extruder, mainly to save production cost. One of the biggest T-shirt bag producers in Vietnam has already replaced half of its mono layer extruders with Three layer film blowing extruder in the past 3 years to stay competitive in the local market. The A-B-A Three layer film blowing extruder consists of two extruders, normally of two different sizes. The most common ones today are the combination of a 45mm screw diameter together with a 55mm for T-shirt bag production. For garbage bags, normally a 55mm screw diameter with a bigger 65mm is used. In the A-A outer layer, normally 20% of CaCO3 is used, with some additional of color masterbatch, LLDPE and a larger percentage of HDPE. The B layer can be used with larger percentage of CaCO3 with HDPE raw material. In-house recycled pellets can also be used to the mixture. Besides reducing a significant amount of raw material used in the formula, another advantage of the 3 layer blown film line is that the 3 layer film that it produces is 30% stronger than film produced by a mono layer extruder. The ABA machine is also much more economic comparing to an ABC three layer machine as it has one extruder less. Three layer film blowing extruder Three layer film blowing extruder 1. Co-extruder for producing A-B-A 3 layer high-resistance PE film 2. Economical: Up to 70% recycled material in the middle(B) layer Polystar Model CE Product HDPE/LDPE/LLDPE film Film Layer A-B-A 3 layer Material Recycled material, LDPE/LLDPE blend, HDPE with CaCO3, Biodegradable or virgin raw material HDPE T-shirt bags, Garbage bag, Furniture cover film, Laundry bag LDPE Agriculture film, Construction cover, Dust cover, Furniture cover, Pillow/mattress bag Video https://www.youtube.com/watch?v=3fzzD1QRFgA Website http://www.polystarco.com/en/products_i_F02_HDPE_3_Layer_ABA.html Three layer film blowing extruder Three layer film blowing extruder Three layer film blowing extruder Three layer film blowing extruder Three layer film blowing extrude from Taiwan Find more info on Three layer film blowing extruder : www.polystarco.com
Headquartered in Taiwan, POLYSTAR has focused on user-friendliness of its machines
through continuous re-engineering, making recycling extremely “Simple” for its users
– Easy operation and maintenance is what makes POLYSTAR the No.1 selling recycling
Over the past 30 years, more than thousands of POLYSTAR recycling machines have helped worldwide plastic producers to reprocess their post-industrial (in-house) waste back into high quality pellets in a simple and easy way.
More than 3,500 machines have been installed since 1988
Satisfied customers in 103 countries in Asia, Africa, Europe, Middle East & America
Cooperates with industrial leaders in Germany and the United States
More than 300% growth in revenue since 2013
A main focus of POLYSTAR has always been customer service, which continues to be a key factor in POLYSTAR's high customer retention rate. In addition to online trouble-shooting, POLYSTAR makes sure that all of its distributors are equally service-oriented with skilled engineering teams that provide installation, after sales services, and maintenance in their markets. POLYSTAR provides services worldwide to all economic sectors including packaging, plastic production, recycling, environmental, construction, agricultural, and governmental sectors.
With more than 15 worldwide exhibitions in 2017 along with other exciting opportunities, the plastic recycling machine supplier is developing a broader range of advanced recycling solutions to meet the demands of different industries. Both cutter-compactor and single shaft shredder integrated recycling technology are provided to fulfil every recycling application.
Furthermore, a new test facility and show room, planned to open in 2018, will be dedicated to test runs along with complete recycling systems and multi-layer blown film extrusion lines on display.
- 2017-04-07Indonesia - Recycling for leading PE/PP plastic bag producers
- 2017-03-29Slovakia - washed HDPE film recycling
- 2017-02-13Thailand - 100% in-house, minimal property change in pellets
- 2017-01-17Myanmar - Setting new standards for in-house reprocessing
- 2014-11-25Recycling machine installed in Mexico after exhibition
- 2016-12-16Turkey –12th POLYSTAR recycling machine installed