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  • Plastic Recycling Machine
  • Cutter Compactor Recycling Machine
  • Plastic Film Recycling Machine
HomeProductsPlastic Recycling MachineCutter Compactor Recycling MachinePlastic Film Recycling Machine

Plastic Film Recycling Machine

Repro-Flex







Metalized Film Recycling Machine

   Plastic Film Recycling Machine
  • One-step direct technology with cutting + extrusion + pelletizing
  • Very easy to install, operate and perform maintenance
  • In-house recycling at its best
  • Output: 100-1200 kg/hr

 



Recycling Materials of  Plastic Film Recycling Machine
  • 100% pellets re-usability right back into your production line
  • Minimal material degradation without property change
  • Reducing production cost by reprocessing your own industrial waste

PE/PP Film Roll
PE/PP Film Roll    Bags Film ScrapsBubble Film    Film Sheet

Raffia Nonwoven
Raffia Non woven Flakes Stretch FilmGarbage Bag  Washed Flake
BOPP waste 
Laminated Film 
Jumbo Bag (Pre-crush needed)
Printed Woven Sack
Woven Sack

 

Simple in Design, Flexible in Operation: Plastic Film Recycling Machine 
  • One-step direct technology with cutting + extrusion + pelletizing
  • Very easy to install, operate and perform maintenance
  • Fast change between different types of material
POLYSTAR’s Repro-Flex Plastic Film Recycling Machine is designed for reprocessing polyethylene (HDPE, LDPE, LLDPE) and polypropylene (PP) flexible packaging material, printed and non-printed. This cutter integrated pelletizing system of Plastic Film Recycling Machine eliminates the need of pre-cutting material, requiring less space and energy consumption while producing high-quality pellets at a highly productive rate.

How POLYSTAR Plastic Film Recycling Machine works
Metalized Film Recycling Machine
Recycling core




1 & 2 - Feeding 

Feeding of scraps is easy, flexible and automatically controlled.

Film-on rolls can be fed with nip roller feeder.


 

The conveyor of Plastic Film Recycling Machine is installed with esoteric metal detector made in Germany.






3 - Cutting & Compacting      

Very fast and stable feeding from the compactor directly into the extruder






4 - Additive feeder 

Color master batch and CaCO3 compounds (in pellet form) can be added during the recycling process






5 - Double degassing 

Able to process both printed and non-printed material






6 - Filtration
Filter with dual channel system for non-stop operation and reduces machine down time





7 - Die face pelletizing 
Produces high quality plastic pellets for reprocessing

 



Worldwide presence with Plastic Film Recycling Machine polystar sell worldwide


 

Why POLYSTAR Plastic Film Recycling Machine
Japanese recycler increases efficiency and production in pelletizing

With the effect of POLYSTAR’s recycling machine running in Japanese market successfully , the reputed recycler who is located at Ibaraki Japan decide to go with POLYSTAR . Established in 1963, the customer devote himself as the professional recycler. They purchased the post-industrial and post-consumer grade waste from all sectors of economy, including the blown film extrusion industry, food packaging film industry, injection molding and blown molding industry. That is made possible by consisting of five recycling line in their facilities and should be able to expand their business scale in the near future.

“ Expansion is necessary for enterprise long terms surviving and make sure holding the sufficient market share at this fierce market competition, says by CEO Mr. Kobayashi. 

Not only cultivating at Japanese market, Mr. Kobayashi also extend the business scale to foreign countries, including such like USA, UK, Korea, China, India, Thailand, Indonesia, Middle East, Africa …. market. 

We deeply believe that the simple & easy machinery operation and maintenance is the key for successful recycling business; and the excellent quality of the recycled pellets produced by “Simple” recycling machine is another contribution to the business management, it relatively save the operation cost and enhance the production performance. 

POLYSTAR truly play the important role and perform well in “ Simple” machinery design and quality insurance, impressively mentioned by Mr. Kobayashi.

Owing to a new recycling hall was built and the filled order demand, the customer request POLYSTAR’s recycling line installed in new land in time. 

However, due to COVID-19 pandemic outbreak happening from Feb, 2020 and POLYSTAR’s technician is prohibited to install the machine in customer’s factory. 

Thanks to the simplest structure design , User-Friendly interface and professional on-line remote installation guidance by POLYSTAR, it facilitate the successful installation of the machine and create the indispensable commercial value for both company. 

Finally, an Repro Flex 150 with processing HDPE/LDPE/LLDPE film and bag scraps is stably reach to 600~650 kg/hr capacity at their new factory. 

These excellent quality recycled pellets are mainly sold to the big film/bag producer and used in shrink and construction film production as well as for intermediate layers in laminated films.

The factory manager of the customer indicated that, the size uniformity of recycled pellets is the critical point related to the homogeneous level and quality of their final product. 

By utilizing POLYSTAR’s intelligent pelletizing system and the patented air cylinder pressure control technology, it significantly stabilize the quality of the recycled pellets and enhance the level of production automation. 

With POLYSTAR latest intelligent pelletizing system and corresponding air cylinder pelletizing pressure control technology, it firmly ensure the reliability and uniformity of the recycled pellets and significantly increase our business profit. 

Apart from the recycling business, the customer also utilize the recycled pellets back to the production line for house wares product, such like the patented sonic driver for toothbrush….etc. 

We aim to recycle every possible plastic waste and convert it into the useful material for “ Green” environmental protection. 

POLYSATR’s simple but powerful machinery design concept had been affirmed by global customers and professional in-time service attitude is the decisive criterion for our long terms cooperation, says Mr. Kobayashi in conclusion.     


Service and Communication
  • Overseas installation service and training / Video installation assistance
  • Machine test video conference
  • Machine warranty with in-time spare parts delivery
  • Fast online trouble shooting
 

POLYSTAR Exhibition with Plastic Film Recycling Machine


Metalized Film Recycling Machine
PP Recycling Machine (Shredder type)
Plastic Film Recycling Machine
Find more info on POLYSTAR 
Website: www.polystarco.com
EMAIL: polystar.sales@gmail.com 
: https://www.youtube.com/user/Polystarco
: https://www.facebook.com/plasticrecyclingmachinetaiwan
: https://www.linkedin.com/company/polystar-machinery-co-ltd/



Other Suggestion from POLYSTAR Recycling Machines
Photo
Product NameTwo stage recycling machineShredder integrated recycling machine Air cooled recycling machine Hopper feeding recycling machine 
Model NameRepro- PrintRepro-OneRepro-AirRepro-Direct
Recycling MaterialPlain Printed Material:
HDPE,LDPE,LLDPE PP, BOPP
Raffia Woven Film: HDPE、LDPE、LLDPE、 PP、 BOPP、 CPP、 OPP、 PA、PC、PS、PU、EPS  In-house PE film:
HDPE
LDPE 
Hard plastic regrind : HDPE,LDPE,LLDPE, PP, BOPP, PA, PC, PS, PU, EPS,ABS

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