| PP Raffia recycling system |
One step technology for PP raffia, woven and PE/PP film waste |
| - High percent of recycled pellets back into your tape and film extrusion lines - One-Step, simple process - Large-sized, hard-to-crushed waste - Material of different shapes and sizes - No need to pre-crushed |
| Model Comparison | |||||
| PP Raffia recycling system | |||||
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Model | *Output range (kg/hr) | Power consumption | Dimension | ||
A(Length) | B(Height) | C(Width) | |||
Repro-One 65 | 80-110 | 55 kw | 5800 | 4100 | 11300 |
Repro-One 85 | 150-250 | 95 kw | 5900 | 4100 | 12000 |
Repro-One 100 | 250-350 | 138 kw | 6000 | 4100 | 12700 |
Repro-One 120 | 350-500 | 153 kw | 6100 | 4100 | 13400 |
* The machine layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses. | |||||
| Recycling Material | ||||
| PP Raffia recycling system | ||||
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Film roll/scraps | Raffia | Jumbo Bag | Woven Sack | Bottles / Hard Plastic |
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PP ropes | Plastic lumps | PP non woven bag | PP woven bag | Bulks |
PP Raffia recycling system is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. | ||||
| Product Description | |
| PP Raffia recycling system | |
One-step process with lowest material degradation The one step PP Raffia recycling system Repro-One has an integration of a heavy duty single-shaft shredder that is directly connected with the extruder pelletizer. | |
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 | Ideal for both raffia and film waste The PP Raffia recycling system is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation. |
| Directly processes, uniform feeding This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets. |  |
 | Simple operation, high performance recycling machine The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. ThePP Raffia recycling system can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance. |
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| 100% reusable recycled pellets The flexibility of the Repro-One PP Raffia recycling system allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers. | |
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| Customers' photo |
| 62 PP Raffia recycling systems installed in India. 257 worldwide. |
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| Recycle in an easy way - Work with POLYSTAR! Many raffia and woven producers have already seen the benefits of doing in-house recycling using the Repro-One PP Raffia recycling system, including producers in Argentina, India, Indonesia, Mexico, Philippines, Saudi Arabia, Thailand, Turkey and many others. Amongst the 62 installations in India, one of the Indian producers has already installed 5 sets of Repro-One at 5 different factory locations, since the first installation back in 2015. “It is cost saving and our operators find it very easy to run and maintain the machines,” said Mr. Kumar, director of Kolkata-based jumbo bag producer, “the shredder integration is definitely the best choice for raffia and woven application,” he added, explaining the reason why they decided to add the second, third, fourth and fifth machine in 2017, 2018, 2019 and 2020. “We produce all types of products with different sizes and shapes, including cement bags, sugar bags, fertilizer bags, mesh bags (for packing onion, ginger, garlic, potato), the machine can handle it all with ease.” “We also recommended the machine to our friends in the industry who produce mosquito and construction net, and they are very happy using the machine as well.” The high quality pellets ensure easy reuse back again in the production process for raffia, non-woven, and Ad*Star block bottom heavily printed bags. The reusability of the PP recycled pellets is particularly high with the Repro-One recycling machines, raffia producers can use between 20% to 100% recycled pellets back into the production line depending on the final product requirement. |
| Worldwide presence |
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| World-class Producer of Plastic Recycling Machine |
- More than 4,180 machines have been installed since 1988 - Satisfied customers in 105 countries in Asia, Africa, Europe, Middle East & America - Cooperates with small, medium-sized companies to industrial leaders - 170 Recycling machines have been sold to date since K show (Germany) in 2016 - More than 300% growth in revenue since 2013 |
| Recycle in an easy way - Work with POLYSTAR! | ||
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High quality recycled pellets | Manufacturing with Precision | Service and Communication |
| Up to 100% reusability back into your production line. Post-industrial waste generated from production of film, raffia and injection regrind can be recycled efficiently by PP Raffia recycling system and put right back into your production lines. Meaning less amount of new (raw) material needs to be used in your production. | - CE certified PP Raffia recycling system with total quality control - Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency - Strong research and design team | - Overseas PP Raffia recycling system installation service and training are available - Machine warranty with in-time spare parts delivery - Fast online trouble shooting |
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| POLYSTAR Exhibition with | |
| PP Raffia recycling system | |
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| PP Raffia recycling system | |
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| Contact POLYSTAR | |
 | PP Raffia recycling system Official Website:https://www.polystarco.com/tw/products_i_Single_shaft _shredder.html Youtube Channel: https://www.youtube.com/user/Polystarco Email: polystar.sales@gmail.com Contact Number: +886 6 273 0889 Address: No.198, Ansin 2nd Rd., Annan Dist. Sinji Industrial Park. Tainan City 709, Taiwan |
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| Recommend products | ||
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Air cooled recycling machine | Multilayer Blown Film Machine | Twin Head Blown Film Machine |
Recycling Materials | Possible Product | Possible Product |
| -In-house plastic waste, Film rolls, T-shirt bag cut-offs, flat bags, commercial bags, garbage bags, food packaging film, shrink film | - HDPE,LDPE, LLDPE Plastic Film - Flexible packaging bags, T-shirt bag, garbage bag, shopping bag | - Flexible packaging bags- T-shirt bag, garbage bag, shopping bag - Bottom sealed flat bag - Supermarket Bag |
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