One-step process with lowest material degradation Shredder-integrated recycling machine The one step recycling machine Repro-One has an integration of a heavy duty single-shaft shredder that is directly connected with the extruder pelletizer. The recycling machine is ideal for PP raffia/PP non-woven manufacturer who process their rejected raffia waste (tapes, fabric, jumbo big bags, lumps) generated from in-house production. The recycled pellets can be put directly back into tape extrusion lines for immediate reprocessing. These recycled pellets can be loaded in high percentages and still produce excellent fabric with good tensile strength and elongation. This eliminates the need of pre-cutting/pre-shredding large-sized, thick or bulky waste (including hard plastics), feeding the waste directly from the shredder into the extruder at a very fast and constant rate without over-heating the material. This technology ensures continuous and uniform feeding to the extruder that produces high quality recycled pellets. Shredder-integrated recycling machine Shredder-integrated recycling machine Shredder-integrated recycling machine Ideal for both raffia and film waste The Repro-One is the ideal equipment for processing plastic scraps from both PP raffia/woven and PE/PP film industries. Besides PP raffia, woven and non-woven waste, it can also handle lightweight PE/PP film scrap, blown film start-up lumps, purging and many others. The single shaft shredder with speed variation can handle material of different shapes, sizes and thickness. In POLYSTAR’ Repro-One, plastic scrap is processed by a single shaft shredder for initial size reduction and minimal loss of material properties. The precisely controlled ram inside the shredder continuously pushes the bulky material towards the rotating shredder. After shredding, the material is fed directly into the extruder. The material then goes through degassing (if the material is printed) and filtered before the die face pelletizing process. The integrated shredder can effectively process large-sized waste such as jumbo bags, raffia, tape, woven and nonwoven without pre-shredding in advance. The flexibility of the Repro-One allows raffia and film producers to reprocess their in-house production waste easily in a single machine. The high quality pellets with minimal material degradation can be reused 100% in reprocessing which generates great secondary values for the producers.
