| Direct Feeding Pelletizing Technology |
| - Gentle-process-minimal material property change - Single step process: Extrusion + Degassing + Filtration + Pelletizing - Less processing steps + Less power consumption |
| Recycling Materials |
| Rigid Flakes Recycle Unit |
- HDPE, LDPE, LLDPE, PP, BOPP, PS, ABS, PU, PC - Packaging film, PP Woven/Raffia- Pipe (PE/PP/PPR)- E (electronic) waste - Powder and lumps (PE/PP) |
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| Hard Plastic Regrind Washed Material Granules Fluff flakes |
| Model Comparison | |||||
| Rigid Flakes Recycle Unit | |||||
| Model name: Repro-Direct Small to big production output range available depending on customers' requirement. | |||||
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Model | *Output range (kg/hr) | Power consumption | Dimension | ||
A (Length) | B (Height) | C (Width) | |||
Repro-Direct 65 | 80-100 | 35 kw | 3800 | 2600 | 9300 |
Repro-Direct 85 | 100-180 | 62 kw | 6300 | 4100 | 10600 |
Repro-Direct 100 | 200-300 | 79 kw | 6300 | 4100 | 12600 |
Repro-Direct 120 | 300-450 | 116 kw | 6300 | 4100 | 14100 |
Repro-Direct 150 | 450-700 | 190 kw | 6300 | 4100 | 15500 |
Repro-Direct 165 | 700-900 | 219 kw | 6500 | 4100 | 16500 |
Repro-Direct 180 | 900-1100 | 290 kw | 6700 | 4100 | 18500 |
* The Rigid Flakes Recycle Unit layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses. * Output based post industrial PE regrind, without degassing. | |||||
| Product information | |
| Rigid Flakes Recycle Unit | |
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 | The Repro-Direct Rigid Flakes Recycle Unit is a universal recycling pelletizing machine suitable for pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules. Applicable materials are mainly HDPE, LDPE, PP, PA, PC, PU, PBU, ABS and others. |
Rigid Flakes Recycle Unit can also process light-weighted soft packaging material such as pre-crushed film flakes, PP raffia, PE/PP woven, PE foam and many others with the addition of a force feeder on the feeding hopper. |  |
 | The feeding speed is controlled and adjusted automatically for different types of material shape and weight to ensure stable feeding and output production. When processing rigid regrind (granule), the force-feeding mechanism can be switched off. |
In the Repro-Direct Rigid Flakes Recycle Unit, material is fed into the hopper directly without the need for pre-heating before extrusion. When processing rigid regrind or compressed washed flakes (processed by a squeezer dryer), this system ensures a faster and easier machine starting and stopping process comparing to other systems (for example, a machine with a integrated cutter compactor which requires pre-heating of the cutter compactor before machine start). |  |
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| Video |
| Rigid Flakes Recycle Unit |
| Customers' Photos | |
| Rigid Flakes Recycle Unit in customer's plant | |
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| Sweden The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc. These Post-Consumer waste are contained with iron particles, wood pieces and paper labels…etc. Thus, the turnkey solution from the material sorting, cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success. The collected post-consumer ABS and PS regrind have the higher bulk density of 200-600 kg/m3 and is with more fluidity. Both properties contribute to the washing and sorting processes working better and the material thus being available in a more clean-sorted form. Meanwhile, POLYSTAR customize the tailor-made screw profile design which is optimized the melting flow paths and activities for both materials, and the specific pelletizing die head design is also beneficial for stabilizing the quality and consistency of the pelletizing process. Thanks to the simplest yet powerful design of POLYSTAR’s Rigid Flakes Recycle Unit, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance. | |
| Indonesia A Polystar 100kg per hour recycling line has been commissioned in Indonesia, for pelletizing PE and PP rigid waste. The Malang-based company is an outdoor furniture manufacturer with over 500 staff and 30 extruders. The waste is generated in-house from the manufacturing of outdoor furniture. With the addition of this new pelletizing/recycling line, the company can now turn these waste back into good quality, reusable pellets (granules), and then put it directly back into the extrusion process, for making the products (furniture) again. |
Dominican Republic Polystar installed two sets of TR-150V Rigid Flakes Recycle Unit, material in Dominican Republic. This Rigid Flakes Recycle Unit, material are designed to work in line with a Italian washing line for contaminated HDPE and LDPE polyethylene film waste. A distinctive feature of this Rigid Flakes Recycle Unit, material is its ability to process fluffy film flakes that are very light in weight. |  |
| POLYSTAR World-class Manufacturing Quality | ||
| Rigid Flakes Recycle Unit | ||
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Manufacturing with Precision | High quality recycled pellets | Service and Communication |
- CE certified Rigid Flakes Recycle Unit with total quality control - Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency - Strong research and design team | Up to 100% reusability back into your production line. Post-industrial waste generated from production of film, raffia and injection regrind can be recycled efficiently by Rigid Flakes Recycle Unit and put right back into your production lines. Meaning less amount of new (raw) material needs to be used in your production. | - Interested customers are able to see live machine demonstration during visit - Overseas Rigid Flakes Recycle Unit and training are available - Machine warranty with in-time spare parts delivery - Fast online trouble shooting |
| Worldwide Presence |
| Rigid Flakes Recycle Unit |
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| 34 years of experience Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution. Satisfied customers in 110 countries POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market. A global leader with 4,950 machines installed More than 4,950 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America. |
| POLYSTAR Exhibition Worldwide |
| Visit POLYSTAR at worldwide exhibition for Rigid Flakes Recycle Unit |
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| Shipping photos | |
| Rigid Flakes Recycle Unit | |
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| Contact POLYSTAR | |
 | Rigid Flakes Recycle Unit Official Website: https://www.polystarco.com/en/products_i_Hopper_feeding_single_stage.html Youtube Channel: https://www.youtube.com/user/Polystarco E-mail : sales@polystarco.com LinkedIn : https://tw.linkedin.com/company/polystar-machinery-co-ltd Recycle in an easy way - Work with POLYSTAR! |
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Stable Operation. Maximum performance. Minimum consumption | |
POLYSTAR machines are powered by top quality electrical components Energy saving and high performance motors | |
| Recommend products | ||
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Shredder integrated recycling machine | Twin Head Blown Film Machine | Air cooled recycling machine |
Recycling Materials | Possible Product | Recycling Materials |
| - PP raffia - Woven - PE/PP Film waste | - T-shirt bag - Bottom sealed flat bag - shopping bag - Supermarket Bag - Garbage Bag | - In-house PE waste - Film rolls - T-shirt bag cut-offs - Leno bags |
Find more info on POLYSTAR Official Website: www.polystarco.com | ||
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