Plastic Recycling Machine Pelletizing System

Plastic Recycling Machine Pelletizing System can process light-weighted soft packaging material such as pre-crushed film flakes, PP raffia, PE/PP woven, PE foam, and many others with the addition of a force feeder on the feeding hopper. Don't wait up! Contact us!

❙ Product Description

Plastic Recycling Machine Pelletizing System is a universal recycling pelletizing machine suitable for pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules. Applicable materials are mainly HDPE, LDPE, PP, PA, PC, PU, PBU, ABS and others.

Plastic Recycling Machine Pelletizing System can also process light-weighted soft packaging material such as pre-crushed film flakes, PP raffia, PE/PP woven, PE foam, and many others with the addition of a force feeder on the feeding hopper.

The feeding speed is controlled and adjusted automatically for different types of material shape and weight to ensure stable feeding and output production. When processing rigid regrind (granule), the force-feeding mechanism can be switched off.

Material is fed into the hopper directly without the need for pre-heating before extrusion. When processing rigid regrind or compressed washed flakes (processed by a squeezer dryer), this system ensures a faster and easier machine starting and stopping process comparing to other systems (for example, a machine with a integrated cutter compactor which requires pre-heating of the cutter compactor before machine start).

Recycling Materials
Universal Plastic Granules Recycling Pelletizing System
- Packaging film, PP Woven/Raffia- Pipe (PE/PP/PPR) - Powder and lumps (PE/PP) - E (electronic) waste - HDPE, LDPE, LLDPE, PP, BOPP, PS, ABS, PU, PC
Hard Plastic Regrind	Washed Material	Granules	Fluff flakes

Model Comparison
Universal Plastic Granules Recycling Pelletizing System
Model name: Repro-Direct Small to big production output range available depending on customers' requirement.
Model	*Output range (kg/hr)	Power consumption	Dimension
			A (Length)	B (Height)	C (Width)
Repro-Direct 65	80-100	35 kw	3800	2600	9300
Repro-Direct 85	100-180	62 kw	6300	4100	10600
Repro-Direct 100	200-300	79 kw	6300	4100	12600
Repro-Direct 120	300-450	116 kw	6300	4100	14100
Repro-Direct 150	450-700	190 kw	6300	4100	15500
Repro-Direct 165	700-900	219 kw	6500	4100	16500
Repro-Direct 180	900-1100	290 kw	6700	4100	18500
* The Universal Plastic Granules Recycling Pelletizing System layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses. * Output based post industrial PE regrind, without degassing.

Product info
Universal Plastic Granules Recycling Pelletizing System
	The Repro-Direct Universal Plastic Granules Recycling Pelletizing System is a universal recycling pelletizing machine suitable for pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules. Applicable materials are mainly HDPE, LDPE, PP, PA, PC, PU, PBU, ABS and others.
Universal Plastic Granules Recycling Pelletizing System can also process light-weighted soft packaging material such as pre-crushed film flakes, PP raffia, PE/PP woven, PE foam and many others with the addition of a force feeder on the feeding hopper.
	The feeding speed is controlled and adjusted automatically for different types of material shape and weight to ensure stable feeding and output production. When processing rigid regrind (granule), the force-feeding mechanism can be switched off.
In the Repro-Direct Universal Plastic Granules Recycling Pelletizing System, material is fed into the hopper directly without the need for pre-heating before extrusion. When processing rigid regrind or compressed washed flakes (processed by a squeezer dryer), this system ensures a faster and easier machine starting and stopping process comparing to other systems (for example, a machine with a integrated cutter compactor which requires pre-heating of the cutter compactor before machine start).

Customers' Photos
Universal plastic granules recycling pelletizing system in customer's plant
Sweden The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc. These Post-Consumer waste are contained with iron particles, wood pieces and paper labels…etc. Thus, the turnkey solution from the material sorting, cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success. Thanks to the simplest yet powerful design of POLYSTAR’s Universal Plastic Granules Recycling Pelletizing System, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance. The collected post-consumer ABS and PS regrind have the higher bulk density of 200-600 kg/m3 and is with more fluidity. Both properties contribute to the washing and sorting processes working better and the material thus being available in a more clean-sorted form. Meanwhile, POLYSTAR customize the tailor-made screw profile design which is optimized the melting flow paths and activities for both materials, and the specific pelletizing die head design is also beneficial for stabilizing the quality and consistency of the pelletizing process.
Indonesia A Polystar 100kg per hour recycling line has been commissioned in Indonesia, for pelletizing PE and PP rigid waste. The Malang-based company is an outdoor furniture manufacturer with over 500 staff and 30 extruders. The waste is generated in-house from the manufacturing of outdoor furniture. With the addition of this new pelletizing/recycling line, the company can now turn these waste back into good quality, reusable pellets (granules), and then put it directly back into the extrusion process, for making the products (furniture) again.
Dominican Republic Polystar installed two sets of TR-150V Universal Plastic Granules Recycling Pelletizing System, material in Dominican Republic. This Universal Plastic Granules Recycling Pelletizing System, material are designed to work in line with a Italian washing line for contaminated HDPE and LDPE polyethylene film waste. A distinctive feature of this Universal Plastic Granules Recycling Pelletizing System, material is its ability to process fluffy film flakes that are very light in weight.

POLYSTAR World-class Manufacturing Quality
Universal plastic granules recycling pelletizing system
High quality recycled pellets	Manufacturing with Precision	Service and Communication
Up to 100% reusability back into your production line.  Post-industrial waste generated from production of film, raffia and injection regrind can be recycled efficiently by Universal Plastic Granules Recycling Pelletizing System and put right back into your production lines. Meaning less amount of new (raw) material needs to be used in your production.	- CE certified Universal Plastic Granules Recycling Pelletizing System with total quality control - Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency - Strong research and design team	- Interested customers are able to see live machine demonstration during visit  - Overseas Universal Plastic Granules Recycling Pelletizing System and training are available - Machine warranty with in-time spare parts delivery - Fast online trouble shooting

Worldwide Presence

Universal plastic granules recycling pelletizing system

32 years of experience Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution. A global leader with 4,180 machines installed More than 4,180 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America. Satisfied customers in 105 countries POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market.

POLYSTAR Exhibition
Visit POLYSTAR at worldwide exhibition for Universal plastic granules recycling pelletizing system

Shipping photos
Universal plastic granules recycling pelletizing system

Contact POLYSTAR
	Universal plastic granules recycling pelletizing system Official Website:  www.polystarco.com Youtube Channel: https://www.youtube.com/user/Polystarco E-mail :  sales@polystarco.com Recycle in an easy way - Work with POLYSTAR!
Stable Operation. Maximum performance. Minimum consumption
POLYSTAR machines are powered by top quality electrical components Energy saving and high performance motors

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Recycling Materials	Possible Product	Recycling Materials
- PP raffia - Woven - PE/PP Film waste	- T-shirt bag - Bottom sealed flat bag - shopping bag - Supermarket Bag - Garbage Bag	- In-house PE waste - Film rolls - T-shirt bag cut-offs - Leno bags
Find more info on POLYSTAR Official Website: www.polystarco.com