Hard Washed Material Recycle Unit

Repro-Direct

Direct Feeding Pelletizing Technology

- Gentle-process-minimal material property change
- Less processing steps + Less power consumption
- Single step process: Extrusion + Degassing + Filtration + Pelletizing

Recycling Materials

Hard Washed Material Recycle Unit

- HDPE, LDPE, LLDPE, PP, BOPP, PS, ABS, PU, PC

- Packaging film, PP Woven/Raffia- Pipe (PE/PP/PPR)
- Powder and lumps (PE/PP)
- E (electronic) waste

PE Powder Hard Plastic Regrind Washed Material Granules Fluff flakes

Model Comparison
Hard Washed Material Recycle Unit
Model name: Repro-Direct Small to big production output range available depending on customers' requirement.

Model	*Output range (kg/hr)	Power consumption	Dimension
Model	*Output range (kg/hr)	Power consumption	A (Length)	B (Height)	C (Width)
Repro-Direct 65	80-100	35 kw	3800	2600	9300
Repro-Direct 85	100-180	62 kw	6300	4100	10600
Repro-Direct 100	200-300	79 kw	6300	4100	12600
Repro-Direct 120	300-450	116 kw	6300	4100	14100
Repro-Direct 150	450-700	190 kw	6300	4100	15500
Repro-Direct 165	700-900	219 kw	6500	4100	16500
Repro-Direct 180	900-1100	290 kw	6700	4100	18500
* The Hard Washed Material Recycle Unit layout (picture) is for reference only. The actual layout changes depending on the optional devices (metal detector, centrifugal dryer, nip roll feeder, venting option, filter option and machine cover option) that the customer chooses. * Output based post industrial PE regrind, without degassing.

Product information
Hard Washed Material Recycle Unit

	The Repro-Direct Hard Washed Material Recycle Unit is a universal recycling pelletizing machine suitable for pre-crushed, heavy rigid regrind scraps such as bottles, pipes, containers and lumps in the form of granules. Applicable materials are mainly HDPE, LDPE, PP, PA, PC, PU, PBU, ABS and others.
Hard Washed Material Recycle Unit can also process light-weighted soft packaging material such as pre-crushed film flakes, PP raffia, PE/PP woven, PE foam and many others with the addition of a force feeder on the feeding hopper.
	The feeding speed is controlled and adjusted automatically for different types of material shape and weight to ensure stable feeding and output production. When processing rigid regrind (granule), the force-feeding mechanism can be switched off.
In the Repro-Direct Hard Washed Material Recycle Unit, material is fed into the hopper directly without the need for pre-heating before extrusion. When processing rigid regrind or compressed washed flakes (processed by a squeezer dryer), this system ensures a faster and easier machine starting and stopping process comparing to other systems (for example, a machine with a integrated cutter compactor which requires pre-heating of the cutter compactor before machine start).

Video

Hard Washed Material Recycle Unit

Customers' Photos
Hard Washed Material Recycle Unit in customer's plant

Sweden The Sweden reputed recycler, which is the professional recycler and collects plastics from waste electrical and electronic equipment (WEEE) and other products from the automotive sector such as bumpers, battery packs, engine piping, etc. These Post-Consumer waste are contained with iron particles, wood pieces and paper labels…etc. Thus, the turnkey solution from the material sorting, cleaning, drying and processing into the high end quality recycled pellets are the essential factors toward business success. The collected post-consumer ABS and PS regrind have the higher bulk density of 200-600 kg/m3 and is with more fluidity. Both properties contribute to the washing and sorting processes working better and the material thus being available in a more clean-sorted form. Meanwhile, POLYSTAR customize the tailor-made screw profile design which is optimized the melting flow paths and activities for both materials, and the specific pelletizing die head design is also beneficial for stabilizing the quality and consistency of the pelletizing process. Thanks to the simplest yet powerful design of POLYSTAR’s Hard Washed Material Recycle Unit, plus integrate with FIMIC’s advanced auto cleaning filtration system. It ensures the excellent filtration efficiency and continuously high output performance.
	Dominican Republic Polystar installed two sets of TR-150V Hard Washed Material Recycle Unit, material in Dominican Republic. This Hard Washed Material Recycle Unit, material are designed to work in line with a Italian washing line for contaminated HDPE and LDPE polyethylene film waste. A distinctive feature of this Hard Washed Material Recycle Unit, material is its ability to process fluffy film flakes that are very light in weight.
	Indonesia A Polystar 100kg per hour recycling line has been commissioned in Indonesia, for pelletizing PE and PP rigid waste. The Malang-based company is an outdoor furniture manufacturer with over 500 staff and 30 extruders. The waste is generated in-house from the manufacturing of outdoor furniture. With the addition of this new pelletizing/recycling line, the company can now turn these waste back into good quality, reusable pellets (granules), and then put it directly back into the extrusion process, for making the products (furniture) again.

POLYSTAR World-class Manufacturing Quality
Hard Washed Material Recycle Unit

High quality recycled pellets	Manufacturing with Precision	Service and Communication
Up to 100% reusability back into your production line. Post-industrial waste generated from production of film, raffia and injection regrind can be recycled efficiently by Hard Washed Material Recycle Unit and put right back into your production lines. Meaning less amount of new (raw) material needs to be used in your production.	- Adopts the latest design and manufacturing of screw and barrel to achieve maximum efficiency - Strong research and design team- CE certified Hard Washed Material Recycle Unit with total quality control	- Interested customers are able to see live machine demonstration during visit - Overseas Hard Washed Material Recycle Unit and training are available - Machine warranty with in-time spare parts delivery - Fast online trouble shooting

Worldwide Presence

Hard Washed Material Recycle Unit

34 years of experience
Through years of manufacturing and designing experiences and continuous customer feedback, POLYSTAR has become one of the global leaders in the field through 3 generation of technological evolution.

A global leader with 4,950 machines installed
More than 4,950 machines have been installed since 1988. Proven success in Asia, Africa, Europe, Middle East & America.

Satisfied customers in 110 countries
POLYSTAR has been working closely with plastic producers around the world and has established itself as a premium brand that offers reliable and high performing machines in the market.

POLYSTAR Exhibition Worldwide
Visit POLYSTAR at worldwide exhibition for Hard Washed Material Recycle Unit

Shipping photos
Hard Washed Material Recycle Unit


Contact POLYSTAR
	Hard Washed Material Recycle Unit Official Website: https://www.polystarco.com/en/products_i_Hopper_feeding_single_stage.html Youtube Channel: https://www.youtube.com/user/Polystarco E-mail : sales@polystarco.com Recycle in an easy way - Work with POLYSTAR!


Stable Operation. Maximum performance. Minimum consumption
POLYSTAR machines are powered by top quality electrical components Energy saving and high performance motors

Recommend products

Shredder integrated recycling machine	Twin Head Blown Film Machine	Air cooled recycling machine
Recycling Materials	Possible Product	Recycling Materials
- PP raffia - Woven - PE/PP Film waste	- T-shirt bag - Bottom sealed flat bag - shopping bag - Supermarket Bag - Garbage Bag	- In-house PE waste - Film rolls - T-shirt bag cut-offs - Leno bags
Find more info on POLYSTAR Official Website: www.polystarco.com